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Asset Class · Transformer

Distribution Transformer condition monitoring

Oil-immersed and dry-type distribution transformers, 15kV–35kV class. Fieldiq monitors vibration, oil temperature, and load telemetry to detect incipient winding faults, thermal aging acceleration, and DGA-proxy signals weeks before failure.

Pole-mounted distribution transformer on a wood utility pole

What Fieldiq monitors on distribution transformers

Distribution transformer failures account for 18–23% of sustained outage minutes in ERCOT-area IOU filings. Fieldiq's transformer model is designed to give asset reliability engineers actionable lead time, not just post-failure confirmation.

  • Vibration signature analysis

    Core and winding looseness produce characteristic vibration signatures at 2× and 4× power-frequency harmonics. Fieldiq detects developing looseness before it progresses to thermal faults or oil contamination.

  • Oil temperature trending and thermal aging

    Continuous oil temperature monitoring with IEEE C57.91 thermal aging calculation. Elevated temperature accelerates insulation degradation in ways that operation-count limits miss — especially in heat-wave loading events.

  • Load-cycling context

    Load-current history is integrated into the thermal model. A transformer running at 95% nameplate during a week-long heat wave accumulates aging that a 5-minute interval temperature sample will not capture accurately.

  • DGA-proxy signals

    While Fieldiq does not perform direct dissolved gas analysis, the thermal and vibration signatures it monitors serve as early proxy indicators for the incipient fault conditions that DGA catches later in the degradation sequence.

Supported transformer configurations

ParameterSupported rangeNotes
Insulation typeOil-immersed (ONAN/ONAF), dry-typeSeparate model variants for insulation class
Voltage class15kV – 35kV distributionPrimary voltage range
kVA range10 kVA – 2,500 kVAPer-size baseline calibration
Mounting configurationPad-mount, pole-top, subsurfaceGeo-tagged per asset record
Monitored signalsVibration (Hz), Oil temp (°C), Load (kVA)Minimum: temp + load for reduced-sensor deployment
Model calibration period30 daysPilot period establishes asset-specific baseline

Start with a transformer fleet pilot

A mid-size investor-owned utility serving 380,000 customers across the Gulf Coast is monitoring 600+ distribution transformers with Fieldiq. Pilots typically start with 50–100 assets on 2–3 representative feeders.