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Engineering & Industry Insights

Technical articles on distribution transformer condition monitoring, recloser wear modeling, SCADA integration, and utility asset reliability from the Fieldiq engineering team.

Field engineer inspecting a distribution transformer with tablet showing monitoring data
Engineering

What the Fieldiq Pilot Program Actually Looks Like: Timeline, Instrumentation, and First-Flag Expectations

We get a consistent set of questions from asset reliability engineering teams evaluating Fieldiq: how long until first anomaly flag, what sensors do we need, how does the SCADA integration work?

Carlos Mendes
Smart grid infrastructure with solar and traditional distribution equipment
Industry

Where Condition Monitoring Fits in a DERMS-Enabled Distribution Network

As DERs push more two-directional load onto aging distribution transformers and reclosers, the failure risk profile of those assets changes.

Carlos Mendes
Utility maintenance crew inspecting distribution equipment
Industry

Condition-Based vs. Time-Based Maintenance for Distribution Assets: The Economic Case

Most electric utility maintenance programs still run on fixed intervals. We look at the economic evidence for switching to condition-based triggers.

Marcus Oyelaran
Abstract fleet management dashboard visualization
Technical

Transformer Fleet Risk Scoring: How to Prioritize Maintenance Dispatch Across Hundreds of Field Assets

With anomaly flags across a fleet of 600+ distribution transformers, which ones dispatch first? We walk through the composite risk score Fieldiq uses.

Tamar Eisenberg
Server room with industrial data historian infrastructure
Engineering

Connecting Field Asset Telemetry to PI Historian: Practical Tag Naming, Compression Settings, and Retrieval Patterns

Bringing distribution field-asset telemetry into the historian requires decisions about tag hierarchy, compression deadband, and PI AF structure.

Priya Santhosh
Distribution transformer on a hot summer day
Industry

Heat Wave Season: How Elevated Ambient Temperature Changes Your Transformer Failure Risk Curve

The 2023 Texas heat event caused transformer loading to exceed nameplate ratings across multiple distribution feeders. We model the interaction between ambient temperature and failure probability.

Priya Santhosh
Rural utility infrastructure with transmission lines
Engineering

Connectivity Realities for Distributed T&D Asset Monitoring: Cellular, RF Mesh, and What Works in Rural Feeders

A pole-top transformer on a rural feeder may have intermittent cellular signal and no substation LAN. We cover the connectivity architectures that work in practice.

Marcus Oyelaran
Secure industrial network hardware in a utility operations center
Compliance

NERC CIP-013 and OT Asset Monitoring: What Reliability Engineers Need to Know

CIP-013 supply chain risk management has implications for the sensors and software that touch operational technology assets.

Carlos Mendes
Step voltage regulator nameplate detail in substation
Technical

Reading Tap-Changer Wear Signals in Step Voltage Regulators Before the Contacts Fail

Tap-changer contact wear produces characteristic temperature rise and load-current signatures weeks before a hard failure.

Tamar Eisenberg
Abstract visualization of anomaly detection threshold comparison
Technical

Why Per-Asset-Class Anomaly Models Outperform Generic Vibration Thresholds for Distribution Equipment

A 37.5 kVA pad-mount transformer has a different mechanical signature than a 500 kVA pole-top unit. We quantify the precision difference.

Tamar Eisenberg
Aerial view of electric utility distribution infrastructure
Industry

How Much of Your SAIDI Is Distribution Transformer Failure? The Numbers from Texas IOU Data

Distribution transformer failures accounted for roughly 18–23% of sustained outage minutes in ERCOT-area IOU filings from 2021 to 2023.

Carlos Mendes
Line recloser cabinet with control wiring visible
Technical

Beyond Operation Count: Modeling Mechanical Wear in Line Reclosers with Load and Temperature Context

Operation-count thresholds are a blunt instrument for recloser maintenance. Load profile and ambient temperature context dramatically changes how fast contact wear accumulates.

Marcus Oyelaran
SCADA integration diagram showing field devices connected to control center
Engineering

Integrating Condition Monitoring into Existing SCADA Without a Rip-and-Replace

Most utilities are not starting from a blank slate. This post walks through the practical integration path for adding field-asset telemetry to an SCADA environment.

Priya Santhosh
Vibration sensor mounted on distribution transformer casing
Technical

Incipient Fault Detection in Distribution Transformers: What Vibration Tells You Before DGA Can

Dissolved gas analysis catches transformer degradation after it has already begun generating gas. Vibration signatures catch the mechanical precursors weeks earlier.

Carlos Mendes

See Fieldiq on your distribution assets

The engineering behind these articles is available as a pilot deployment on your transformer, recloser, and regulator fleet. Contact us to discuss your service territory.